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Dorchester Center, MA 02124
Block Handling Intelligent Overhead Crane
Our Block Handling Intelligent Overhead Crane is a factory-direct lifting solution designed for efficient and precise material handling, heavy block transfer, and automated production workflows. Built with proven components and strict quality control, this intelligent overhead crane delivers reliable performance, high positioning accuracy, and long service life in demanding industrial environments. We can provide complete mechanical drawings and customized technical solutions to support system integration, installation, and commissioning. Adaptable to various complex operating scenarios, it effectively solves issues such as inefficient block handling, labor-intensive operations, safety risks, and low automation levels. As a professional overhead crane manufacturer, we offer guaranteed after-sales service, responsive technical support, and dedicated personnel to track production and orders from manufacturing to delivery, ensuring smooth procurement, stable operation, and long-term value for global customers.
- Source factory design and customization
- High-quality multi-layer monitoring
- Worry-free after-sales service and reliable cooperation
- Expert remote online guidance
- A team of engineers with decades of experience
- Professional mechanical drawing services are available
Block Handling Intelligent Overhead Crane
Factory-Direct Smart Lifting Solution for Heavy Blocks&Bulk Solid Materials
As a factory-direct manufacturer specializing in intelligent overhead crane systems,
we engineered the Block Handling Intelligent Overhead Crane specifically for lifting heavy blocks such as steel billets,
ingots,cast blocks,forging blocks,mining stone blocks,refractory blocks,graphite blocks,aluminum billets,and other bulk solid materials.
Designed to meet the demands of steel mills,foundries,forging workshops,mining yards,stockyards,
and automated material distribution lines,this smart crane integrates automated identification,
precise positioning,anti-sway control,force monitoring,and customized block-handling devices such as clamps,magnetic lifters,
tongs,and multi-point modular grippers.It is a preferred solution for global buyers searching for factory-direct block handling cranes,
OEM billet cranes,smart overhead lifting systems,automated block logistics cranes,and customized heavy-block lifting equipment.
Product Introduction
The Block Handling Intelligent Overhead Crane is built for stable,repetitive,and high-precision lifting in heavy-duty environments.
Equipped with VFD/servo drive systems,PLC-based intelligent control,dynamic anti-sway algorithms,collision-avoidance logic,
and optional 3D vision/RFID recognition,the system supports automatic block picking,feeding,stacking,and sorting.
The crane’s modular lifting tools—magnetic block beams,hydraulic clamps,tong-type grippers,billet jaws,
and custom fixtures—accommodate blocks of different shapes,temperatures,and surface conditions.
This allows seamless integration in steel billet yards,forging pre-processing,warehouse automation lines,and solid material distribution centers.
What Problems Can This Crane Solve?
Prevents block slipping and impact damage through intelligent force control and stable lift motion
Automates feeding,stacking,sorting,and transfer of heavy blocks to reduce labor intensity
Improves positioning accuracy in narrow aisles and dense storage zones with±10–20 mm automatic positioning
Enhances production safety in high-temperature,dusty,or heavy-load environments
Supports smart factory upgrades with MES/WMS data exchange and fully traceable block logistics
Product Advantages
Automated Identification&Smart Coordination
Supports vision or RFID identification of billets/blocks,load matching,storage location detection,and task scheduling via PLC–MES/WMS communication.
Stable Handling for Irregular Loads
Anti-sway,soft-lift curve control,and dynamic load monitoring ensure safe movement—even with asymmetric or varying block shapes.
Block-Specific Lifting Devices
Customizable options:hydraulic clamps,tong-style grippers,magnetic beams,billet tongs,enlarged jaws,multi-point modular grippers,and high-temp tools for hot billets.
Durable,Heavy-Duty Structure
European-style girder,optimized load distribution,thick web plates,low-maintenance bearings,and high-efficiency drives suitable for continuous operation.
Factory-Direct Customization
OEM flexibility:capacity,span,duty class,automation level,lifting device type,sensors,and interface protocols for global integrators and distributors.
Technical Specifications
| Item | Specification |
| Capacity Options | 5 t/10 t/16 t/20 t/32 t/40 t/Custom |
| Span Range | 8 m–35 m(customizable) |
| Lifting Height | 6 m–28 m |
| Working Duty | A5–A7 |
| Lifting Speed | 0.5–12 m/min(VFD/servo) |
| Trolley Travel Speed | 2–45 m/min |
| Crane Travel Speed | 3–80 m/min |
| Positioning Accuracy(Auto) | ±10–20 mm |
| Identification | 3D Vision/RFID/Sensor Fusion |
| Lifting Tools | Clamp/Tong/Magnetic Beam/Billet Tongs/Modular Gripper |
| Control System | PLC+HMI/Touch Panel/Remote/MES/WMS Interface |
| Protection | IP54/IP55/IP65 |
| Power Supply | 380V/400V/415V/440V,50/60Hz |
(Custom OEM configurations available for block clamps,billet grippers,magnetic beams,and advanced automation packages.)
Applications
Steel billet yards and continuous casting workshops
Forging and casting block handling operations
Mining stone block loading and transport
Refractory block storage and distribution centers
Graphite,aluminum,and non-ferrous block logistics
Automated block feeding lines for manufacturing plants
Why Choose Us?
Q1:What makes your block handling crane different?
Our factory-direct system integrates intelligent control,customized block lifting devices,and automated recognition—engineered for tougher loads and demanding industrial environments.
Q2:Can you supply different lifting tools for various block types?
Yes.We offer hydraulic clamps,tong grippers,billet tongs,magnetic beams,and custom fixtures to match each block’s material,temperature,and shape.
Q3:Do you offer semi-automatic and fully automatic versions?
Yes.Options include manual-assisted,semi-automatic,and full-automation modes with MES/WMS dispatching.
Q4:Is integration with existing production lines possible?
Yes.We provide OEM customization,PLC mapping,and interface protocols for smooth integration into any steel mill,forging line,or block yard.
After-Sales Service
Remote technical guidance for installation,setup,and parameter configuration
Video-based support for operation training and troubleshooting
Factory video tours for quality verification and distributor assistance
Continuous service for block-lifter upgrades,automation tuning,and long-term component optimization
Reliable supply of OEM spare parts,lifting tools,sensors,and control modules
FAQ–Block Handling Intelligent Overhead Crane
1.Can the crane handle irregular or non-uniform block shapes?
Yes.Multi-point grippers and adaptive clamps stabilize blocks of various shapes and surface conditions.
2.Do you support handling of hot billets or high-temperature blocks?
Yes.We supply heat-resistant lifting tools and temperature-rated components for hot-billet environments.
3.Can this crane work in low-visibility or dusty yards?
Yes.Sensors,radar/laser anti-collision,and dirt-resistant vision systems ensure reliable operation.
4.Do you offer OEM solutions for integrators and distributors?
Yes.Factory-direct customization is available for all lifting tools,spans,automation features,and electrical cabinets.
